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Plasma cleaning & plasma surface modification

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Plasma systems for production

Plasma systems for production are designed and build for continuous operation (24/7) and for production runs with large batches, the control is by SPS.
The industrial PC serves as maintenance of the process, visualization of the process diagram, storing recipes, and protocols for quality assurance and documentation.
The standard plasma systems range PlasmaActive are primarily used for preparation steps such as precleaning, activation and structuring of surfaces.
Anti-fog coatings and low friction coatings are also possible with these systems.
Ease of loading of the chamber with the components and their removal is achieved via a sliding door. The chamber volume of the standard plasma systems can be from 55 liters and up to 8200 liters.

Controls for standard plasma systems

SPS controls with an industrial PC for process visualization (Windows® 10 Ultimate 32 bit)
  • Intuitive control via a touch screen
  • Recipe maintenance and report generation in PC
  • Data saving in PC/Network
  • Network capable / when connected to the internet remote support via Teamviewer
  • Pass word protection for access to all important screens
  • Multi stage processes
  • Complete process documentation with the saving of Diagrams in csv format.

We have supplied many plasma systems to customers specific requirements. Here are a few examples.

Please note that the usable chamber volume may vary according to the holding system for goods and the electrode design.
Plasma systems production. Drum and rack loading, basic controls

PlasmaActivate 150

A standard productions system with a 150-liter chamber

Technical details

  • Dimensions WxHxD 963x2130x1140 mm
  • Chamber WxHxxD 500x500x600 mm
  • Controls: SPS [VIPA, Siemens)
  • Adjustable parameters: Time, pressure, power, process gas
  • Generator: 5000W
  • Optional: Rotating drum
Plasma systems production. intelocked double doors

PlasmaActivate 260 DT

A standard 260 liter productions system with clean area lock system via interlocking double doors

Technical details

  • Dimensions WxHxD 2600x2300x1000 mm
  • Chamber WxHxxD 650x500x800 mm
  • Controls: SPS [VIPA, Siemens)
  • Adjustable parameters: Time, pressure, power, process gas
  • Generator: 5000W
Plasma cleaning and surface modification system

PlasmaActivate 300 PCB

A standard productions system with a 300-liter chamber for the plasma cleaning of drill holes
and degreasing circuitbards.

Technical details

  • Dimensions WxHxD 1600x2450x1140 mm
  • Chamber WxHxxD 580x750x700 mm
  • Controls: SPS [VIPA, Siemens)
  • Adjustable parameters: Time, pressure, power
  • Generator: 2500W
Plasma systems production. Drum and rack loading, basic controls

PlasmaActivate 390

A standard productions system with a 390-liter chamber

Technical details

  • Dimensions WxHxD 1190x2650x1250 mm
  • Chamber WxHxxD 730x720x730 mm
  • Controls: SPS [VIPA, Siemens)
  • Adjustable parameters: Time, pressure, power, process gas
  • Generator: 5000W
  • Optional: Rotating drum
Plasma system with rotating drum

PlasmaActivate 50 Drum

A standard productions system with a 50-liter chamber with Oxygen concentrator and label printer.

Technical details

  • Dimensions WxHxD 1120x2120x1630 mm
  • Chamber DiaxD 400x440 mm
  • Rotating drum DiaxD 300x350 mm
  • Controls: SPS [VIPA, Siemens)
  • Adjustable parameters: Time, pressure, power
  • Generator: 1250W
Plasma systems production. Rotating drum for bulk goods

PlasmaActivate 450 Drum

A standard productions system with a 450-liter chamber rotating drum for handeling bulk goods.
More information and video of the plasma PlasmaActivate 450 Drum in opperation

Technical details

  • Dimensions WxHxD 1190x2650x1250 mm
  • Chamber WxHxxD 730x720x730 mm
  • Controls: SPS [VIPA, Siemens)
  • Adjustable parameters: Time, pressure, power, process gas
  • Generator: 5000W
  • Optional: Rotating drum
plasma cleaning, surface treatment system, with rotating drum with 4 containers

PlasmaActivate 1000 Drum

1000 liter Plasma system with a rotating drum with 4 baskets for parts.
Diferent parts can be treated inone process with easy bulk loading.

Technical details

  • Dimensions WxHxD 3180x2135x1430 mm
  • Chamber WxHxxD 1200x1200x1000 mm
  • Controls: SPS [VIPA, Siemens)
  • Adjustable parameters: Time, pressure, power, process gas
  • Generator: 5000W
Plasma systems production. Drum loading,

PlasmaActivate 1000

A standard productions system with a 1400-liter chamber
and optional rotating drum.

Technical details

  • Dimensions WxHxD 1190x2650x1250 mm
  • Chamber WxHxxD 730x720x730 mm
  • Controls: SPS [VIPA, Siemens)
  • Adjustable parameters: Time, pressure, power, process gas
  • Generator: 5000W
  • Optional: Rotating drum
Plasma coating systems optional loading wagon

PlasmaActivate 650

A plasma coating system with a 650-liter chamber and loading wagon

Technical details

  • Dimensions WxHxD 2600x2300x2500 mm
  • Chamber WxHxxD 1200x320x1700 mm
  • Controls: SPS [VIPA, Siemens)
  • Adjustable parameters: Time, pressure, power
  • Generator: 5000W
Plasma systems intelocked double doors RFID acess control

PlasmaActivate 3200

A standard 260 liter productions system with clean area lock system via interlocking double doors with RFID acess control.

Technical details

  • Dimensions WxHxD 4000x3000x5000 mm
  • Chamber WxHxxD 1300x2000x1400 mm
  • Controls: SPS [VIPA, Siemens)
  • Adjustable parameters: Time, pressure, power
  • Generator: 5000W
  • RFID acess control
Low pressure plasma system for roll to roll

PlasmaActivate 2400 r2r

A plasma treating system for rolls goods with a 3100 liter chamber.
During the transfer from roll to roll the material is treated
with the required surface modification process.

Technical details

  • Dimensions WxHxD 3200x2200x2500 mm
  • Chamber WxHxxD 1200x1200x2200 mm
  • Controls: SPS [VIPA, Siemens)
  • Adjustable parameters: Time, pressure, power, process gas
  • Generator: 1200W
low pressure Plasma systems roll to roll, RFID acess control

PlasmaActivate 8200 r2r

A 8200 liter roll to roll low pressure plasma system with automatic doors and RFID acess control.

Technical details

  • Dimensions WxHxD 6900x4050x2400 mm
  • Chamber WxHxxD 2780x1950x1750 mm
  • Controls: SPS [VIPA, Siemens)
  • Adjustable parameters: Time, pressure, power
  • Generator: 5000W
  • RFID acess control
Low pressure plasma system for production lineintegration

PlasmaSpot

A high-speed low-pressure plasma system for integration in a production line.
The chamber volume is individually variable

Technical details

  • Dimensions WxHxD Application dependent
  • Chamber WxHxxD To customer requirements
  • Controls: SPS [VIPA, Siemens)
  • Adjustable parameters: Time, pressure, power, process gas
  • Generator: Application dependent